CNC Controller on Computerized Flat knitting Machine

At April 2011, ADTECH start to research & development CNC controller for full-computerized flat machine based on motion control technology. As ADTECH continuously develop & research, we successfully developed new product control system for flat knitting industrial based on textile & household field. From April 2012, we are start to production and promotion in the market.

Application of CNC Controller on Computerized Flat knitting Machine

1. Application Background 
As people live improving, knitwear not only for keep warm, but fashion, personalization, which caused hand-made work can not enough demand market request, various kinds of shape will decrease work effective, so increase production quantity and decrease cost are become a key point to manufactory. Develop of flat knitting machine is higher as level of knitting computerized and request of product efficiency. Automation instead of hand made, high speed and precision. ADTECH as China famous total solutions provider completely enjoys independent intellectual property rights, 100% compatible brand of SHIMA SEIKI, PICASSO.

2. System Introduction
Storage: USB storage 128M，2G，can save mass process file for work;
Monitor function: show kinds of work parameter, can be adjust when machine running, support network remote monitor or connect to ERP enterprise management system;
Power supply: single phase 220V, adopts advanced CMOS technology, memory function when power failure;
Intelligence head box: LVDS BUS technology.

3. System Principles and Configuration
HJ6110 combination:
1. Screen Display: HJ6110CM

Screen Display: 8.4inch／7inch LCD Industrial Monitor;

Operation Interface: button, English/Turkish display/icon/

Monitoring: kinds of work parameters.

2．Main Control Board: HJ6110 F0 to F8

• Flat machine –control system core;
• Data storage, convert & operate between electronic signals to digital signals;
• Memory capacity: can realize the function expansion;
• Applicable models: kinds of flat knitting machine.

3．Servo System (400W/1500 AC servo motor +QS6AA10M/QS6AA030M AC servo driver);
4. Step Unit (42 series and 85 series step driver + Q2BYG806MD step driver);
5. Power supply UPS power, 24V power supply.

4. Comments
Needle Pitch: Suitable for different needle pitch;
Knit Speed: Can control AC servo motor,10 levels selection, speed can reach l.2M／S;
Knit System: Can realized single head, double, triple, or forth system controlling;
Needle bed Shift: It can control AC servo motor, needle bed shift scope is 2 inch, has fine turning function;
Read Needle Selection: Support several needle and encoder combination of rough & intensive read needle technology;
Needle Selection System: Support 6 levels, 8 levels unipolar and 8 levels bipolar; Yarn System: Shift yarn within in needle area;
Transfer: Single/double system single or simultaneously transfer, also support one system transfer, and another knit;
Stitch Density: Can control step motor, 24 levels density selection, adopts subdivision technology;
Adjustable Range: 0-350 degree，the length of the garment sections can be accurately controlled;
Change Color System:Control 4×8 groups yarn，It can shift yarn at any position in needle bed;
Communication Rate: head communication rate 12M, needle selection information stable;
Roller Device: Torque motor or step motor;
Setup Device: Add setup function are available;
Sinker System: Combined machine or step motor control, adjust to different knitwear, has vinous result of stitching；
Protection System：

• Alarm Protection: alarm like yarn breakage, yarn knot, grouped float, needle torque, piece count, program error etc;
• Interrupt Protection: Save flower shape when interrupt, has breakpoint function, continue work when power on；
• Password Protection: Can set password to protection.

ADTECH CNC Control System on Automation Dispensing/Gluing Machine

ADTECH designs kinds of CNC control system for automatic dispensing/gluing machines, wire coiling machines, etc. ADTECH controller has a very good reputation in the field of CNC machine tools.

CNC Control System used in Automation Dispensing/Gluing Machine

1. Application Background
With the high speed development of semiconductor, electronic components, LCD manufacturing, LED production, making adornments, such as toys and clothes, has high and strict requirements on the technology, yield and quality of dispensing/gluing. Manually dispensing/gluing cannot meet those requirements already. Then automatic dispensing/gluing control systems and equipments appear.

2. System Introduction
CNC control systems for dispensing/gluing machine are high cost-effective fruit of ADTECH R&D team. They are divided into two kinds：fission type and touch-screen type. These systems realize full 3D precise processing, support teaching way data input and support graphics importing function (PLT, TCF, G CODE). Its simple teaching mode and humanized operation greatly improve production efficiency. These systems use smooth curve to adjust speed, which can make the machine’s running more smooth, low the machine’s noise and prolong the machine’s life. The systems are widely used in mobile phone key-press, horn, relays, IC packaging, conductive rubber, etc.

3. CNC Control System Principle and Configuration

1. TV5500 Handheld box
2. ADT-8848 stand-alone motion controller
3. 24V DC switch power supply
4. step/servo driver
5. step/servo motor
6. Input keys and sensors (self-provided)
7. Glue valve suite relay, cylinder valves, glue valves and glue pressure bucket ）（self-provided）

4.Comments
CNC control system for dispensing machine, fission type and touch-screen type, realize full 3D and high precision motion control. It provides user with rich instruction set, including line, arc, single point, ellipse movement instructions and other kind of instructions, such as port’s output, waiting input, delay pause, choosing glue guns, motor reset, files’calls, increasing offset, program jump and so on. It also provides rich senior edit functions, including batch modify, copy, graphic array translation, graphics zoom, automatic edges and commonly used graphics library, etc. The systems not only support input coordinates manually and teaching inputting, but also support import graphics through PC (you can transform graphics on PC to PLT, TCF or G codes firstly, then transform the files on controller to processing files.) The storage space of the controller is 256M; each file can store 100000 processing points.
The systems also support serial port, USB and network communication.

Application of CNC Control System on Tufting Machine

As early as 2002, ADTECH are research & development motion control card especially for CNC Tufting machine. As ADTECH continuously develop and innovation, we are promoted to tufting control system. At present, we also developed CNC spraying control system, automatic diamond grinding control system and CNC scrap chopper control system based on textile & household field.

Application of CNC Control System on Tufting Machine

1.Application Background

People have more request for application of clear tools, along with the people living standard enhancement and the living pace has becoming faster and faster. The development of tufting machine is higher as level of tufting automation and request of produce efficiency. High speed running, user-friendly interface operation, function powerful are continuously applied in combination machinery; realized in multi axis, multi station, multi-process and auto-feed process are becoming constantly upgrade of market request for CNC Tufting machine.

2.System Introduction

CNC Tufting Control system is ADTECH one of high grade type PMC & colorful torch type Controller, it has script edit function, visual operation directly , which can supporting more than 6 groups of servo motor driver synchronism control, MPG connected will be more conveniently operation.

3.System Principle and Configuration

1. ADT-8860 PMC (programmable controller)
2．ADT-TV1004 Touch type HMI (human-computer interface))
3．Servo System (400W AC servo motor +QS6AA10M Servo driver)
4．MPG
5．Power Supply
6．Transducer (self-provided)
7．Spindle Motor (self-provided)
8．Generator (generator)
9．Inductive switch (self-provided)

4.Comments

System build-in high speed embedded CPU, 256M large storage (support SD card), Six axes Step/servo control, I/O signal adopts full photoelectric isolation for strongly anti-interference, process stable, longer use-life. The system has independent intelligent property right motion control technology, independently HMI （10.4 Inch colorful, at the same time, it supports multi-head tufting & drilling, foot switch for loading/ unloading workpieces operation, Edit program can adjust spindle accelerate speed etc advanced system function. It can match with Germany import machine, which are mainly positioning in high range CNC tufting & drilling machine.

ADTECH Spring Machine Motion Control Application’s Solution

ADTECH devote to become spring machine motion control field leader brand in global range, after ten years accumulation in the period of realize industrialization automation, lasting provide strongly service and support for industrial user in metal processing area. So far, ADTECH have developed many kinds of control system aim at spring machine, flame/plasma cutting machine, key machine, laser marking machine etc.

ADTECH Spring Machine Application’s Solution

1.Application Background Since the increase demand of auto-control PC base spring machine market, the requirement of spring machine control system is increasing accordingly. CNC820 is developed to satisfy various requirement of the spring machine market.

2.System Introduction
ADT-CNC820 2 - 6 axis spring machine controller, adopt 15inch LCD color display, ARM9 CPU, high process efficiency; support 4 - 6 axis servo control, support 8 batches Probe cylinder; with MPG and testing knob function; optional MGP will convenience debug machine; it has abundant safe detect function. Straightly program, simply and easy to learn; support USB flash disk function, can realize process file copy and application software upgrade easily, support USD and RS232 communication function, connect with PC convenience.
3．System Working Principle and Configuration

1. CNC820（adopt TH6601 mainboard ）；
2. TH834-F5 connector board；
3. MPG；
4. servo system；
5. 220V power source；
6. Inductive Switch

4.Comments
ADTECH spring control system is a kind of mature control system. after volume-produce and widely application, the high performance, good quality, strong capacity and hommization operation interface, win a lot of high praise in spring machine industrial, at the same time, standard develop and volume-produce bring price advantage. customer like it deeply.

http://www.machine-controller.com/

About ADTECH

Welcome to come to the ADTECH blog

ADTECH (SHENZHEN) TECHNOLIGY CO., LTD (for short ADTECH) is founded in 2002. In 2008, ADTECH set up nearly 7000 square meters Motion Control Industrial Park in Hunan TIANYI Demonstration District, building the Motion Control Industry Supply System integrating with R&D, Manufacture and Service.

As a leading motion control solutions provider in China, ADTECH establishes two major product systems: Motion Control System (motion control platform, servo/step motor & driver, industry application CNC controller); CNC Equipment (industrial robot, teaching lathe machine & miller, etc). It widely used in metal processing, textile household, electronic assemble, special machine tools and so on, which is becoming a typical brand in application to motion control field.

ADTECH's CNC controller are used worldwide to control CNC machines of any size including milling machines, lathes, routers, plasma cutting machine, tube benders, and many other machines. If you are looking at retrofitting an old machine or building a new machine be sure to use our controller. We have professional engineers to provide technical support for customers.

Our CNC controls is PC based running Microsoft Windows and the Mach3 CNC software. Our CNC controls  kits come preconfigured which makes our controls the easiest control on the market to install. Our standard control includes many advanced features and functions.