Application of CNC Controller on Computerized Flat knitting Machine
1. Application Background
As people live improving, knitwear not only for keep warm, but fashion, personalization, which caused hand-made work can not enough demand market request, various kinds of shape will decrease work effective, so increase production quantity and decrease cost are become a key point to manufactory. Develop of flat knitting machine is higher as level of knitting computerized and request of product efficiency. Automation instead of hand made, high speed and precision. ADTECH as China famous total solutions provider completely enjoys independent intellectual property rights, 100% compatible brand of SHIMA SEIKI, PICASSO.
2. System Introduction
Storage: USB storage 128M，2G，can save mass process file for work;
Monitor function: show kinds of work parameter, can be adjust when machine running, support network remote monitor or connect to ERP enterprise management system;
Power supply: single phase 220V, adopts advanced CMOS technology, memory function when power failure;
Intelligence head box: LVDS BUS technology.
3. System Principles and Configuration
HJ6110 combination:
1. Screen Display: HJ6110CM
Screen Display: 8.4inch／7inch LCD Industrial Monitor;
Operation Interface: button, English/Turkish display/icon/
Monitoring: kinds of work parameters.
2．Main Control Board: HJ6110 F0 to F8
4. Step Unit (42 series and 85 series step driver + Q2BYG806MD step driver);
5. Power supply UPS power, 24V power supply.
4. Comments
Needle Pitch: Suitable for different needle pitch;
Knit Speed: Can control AC servo motor,10 levels selection, speed can reach l.2M／S;
Knit System: Can realized single head, double, triple, or forth system controlling;
Needle bed Shift: It can control AC servo motor, needle bed shift scope is 2 inch, has fine turning function;
Read Needle Selection: Support several needle and encoder combination of rough & intensive read needle technology;
Needle Selection System: Support 6 levels, 8 levels unipolar and 8 levels bipolar; Yarn System: Shift yarn within in needle area;
Transfer: Single/double system single or simultaneously transfer, also support one system transfer, and another knit;
Stitch Density: Can control step motor, 24 levels density selection, adopts subdivision technology;
Adjustable Range: 0-350 degree，the length of the garment sections can be accurately controlled;
Change Color System:Control 4×8 groups yarn，It can shift yarn at any position in needle bed;
Communication Rate: head communication rate 12M, needle selection information stable;
Roller Device: Torque motor or step motor;
Setup Device: Add setup function are available;
Sinker System: Combined machine or step motor control, adjust to different knitwear, has vinous result of stitching；
Protection System：
As people live improving, knitwear not only for keep warm, but fashion, personalization, which caused hand-made work can not enough demand market request, various kinds of shape will decrease work effective, so increase production quantity and decrease cost are become a key point to manufactory. Develop of flat knitting machine is higher as level of knitting computerized and request of product efficiency. Automation instead of hand made, high speed and precision. ADTECH as China famous total solutions provider completely enjoys independent intellectual property rights, 100% compatible brand of SHIMA SEIKI, PICASSO.
Storage: USB storage 128M，2G，can save mass process file for work;
Monitor function: show kinds of work parameter, can be adjust when machine running, support network remote monitor or connect to ERP enterprise management system;
Power supply: single phase 220V, adopts advanced CMOS technology, memory function when power failure;
Intelligence head box: LVDS BUS technology.
3. System Principles and Configuration
HJ6110 combination:
1. Screen Display: HJ6110CM
- Flat machine –control system core;
- Data storage, convert & operate between electronic signals to digital signals;
- Memory capacity: can realize the function expansion;
- Applicable models: kinds of flat knitting machine.
4. Step Unit (42 series and 85 series step driver + Q2BYG806MD step driver);
5. Power supply UPS power, 24V power supply.
Needle Pitch: Suitable for different needle pitch;
Knit Speed: Can control AC servo motor,10 levels selection, speed can reach l.2M／S;
Knit System: Can realized single head, double, triple, or forth system controlling;
Needle bed Shift: It can control AC servo motor, needle bed shift scope is 2 inch, has fine turning function;
Read Needle Selection: Support several needle and encoder combination of rough & intensive read needle technology;
Needle Selection System: Support 6 levels, 8 levels unipolar and 8 levels bipolar; Yarn System: Shift yarn within in needle area;
Transfer: Single/double system single or simultaneously transfer, also support one system transfer, and another knit;
Stitch Density: Can control step motor, 24 levels density selection, adopts subdivision technology;
Adjustable Range: 0-350 degree，the length of the garment sections can be accurately controlled;
Change Color System:Control 4×8 groups yarn，It can shift yarn at any position in needle bed;
Communication Rate: head communication rate 12M, needle selection information stable;
Roller Device: Torque motor or step motor;
Setup Device: Add setup function are available;
Sinker System: Combined machine or step motor control, adjust to different knitwear, has vinous result of stitching；
Protection System：
- Alarm Protection: alarm like yarn breakage, yarn knot, grouped float, needle torque, piece count, program error etc;
- Interrupt Protection: Save flower shape when interrupt, has breakpoint function, continue work when power on；
- Password Protection: Can set password to protection.
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