Hand-solder require welding workman must
have skilled technology, rich experience and stable welding working, and
hand-solder working situation is very poor, it is a great danger to
personnel. Therefore, under the trend of efficient production require,
generated an effectively soldering method to replace the hand-solder is
very important. So the Automatic Soldering Machine comes out.
2. Automatic Soldering Control System Introduction
Automatic soldering machine in the
production and processing require Automatic Soldering Control System
could from different angles, high-speed precision welding components of
the different size of the solder joints. In practical working, automatic
soldering control system mainly does spot welding and drag soldering.
After start the system reset, the solder head in three-dimensional space
is automatically positioned according to the pre-edited Machining
coordinates to the specified point, adjust the angle rotation, sending
tin solder, tin-back, according to the setting. Cleaning iron head,
according to the solder joints of different sizes times, three times to
send tin, solder, back to tin.
3. ADTECH Automatic Soldering Control System Introduction
The key is to realize the solder
high-speed positioning precision in three-dimensional space and to send
tin solder coordination work. ADT-8860 Controller as a core part, with
friendly HMI ADT-TV5500 controller could achieve a stable high-speed automatic soldering machine. See picture as follow:
ADT-8860 motion controller
is a 6 axis multi-purpose, with PLC functions and user filed
programmable motion controller (PMC - program motion control). The
maximum output pulse frequency is 2M, interpolation precision of 0.5
pulses; 86 inputs IO 40 Output IO optocoupler isolation, sufficient to
meet the demand for automatic soldering machine processing and rich
resources to facilitate product upgrades. Onboard 256MB Nand Flash
(standard configuration), Nonvolatile enough processing file storage
space, and can facilitate the processing of different products.
ADT-TV5500 controller could work as USB
host or slave peripherals to exchange files and data to finish
human-computer interaction working. Handheld programming is friendly use
for practical teaching processing files. See picture as below:
8860 superior performance to ensure the
automatic soldering machine, whether in the precise positioning of the
X, Y, Z direction, or in the solder during the rotational positioning,
sending tin, solder, back to the tin precise control, have absolute
stability and accuracy. The system supports instruction programming,
allow customers to any convenient file editing and processing.
4. ADTECH Automatic Soldering Control System Features and Benefits
Mainly features: ADT-8860 Motion Controller and ADT-TV5500 Controller for automatic soldering machine
a. Dragging welding, spot welding, multistage continuous drag soldering for each work piece;
b. Support the cleaning soldering iron directive;
c. Support the welding torch rotation settings;
d. Protect components be not burnt while there’s no tin in processing working
e. With memory processing functions;
f. Could copy processing point array and modify parameters batch processing point;
g. Can store multiple processing file;
h. Duplex Machining;
ADT-8860 controller and ADT-TV5500 Automatic Soldering Control System Benefits:
a. Improve productivity, and 24 hours of continuous high-speed production;
b. Improving the working conditions and long-term work in hazardous environments:
c. Reduce the requirements for technical workers;
d. Shorten product modification and updating of the preparation cycle, reduce equipment investment;
e. Easy to implement and enhance the stability of the welding product quality to ensure its homogeneity;
f. Easy-to-operation.
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